Solutions
Heat Recovery Solutions
At Applied Heat Recovery, we specialize in designing and implementing customized heat recovery solutions that optimize energy efficiency, reduce operating costs, and minimize environmental impact. Our cutting-edge systems are engineered to capture and repurpose wasted heat, transforming it into a valuable resource that enhances sustainability and performance.
With a commitment to innovation, precision, and reliability, we provide tailored solutions that seamlessly integrate into your operations. Backed by years of industry expertise, our team works closely with clients to develop cost-effective and energy-efficient strategies that deliver measurable results.
Our proven designs not only improve efficiency but also support your company’s commitment to reducing its carbon footprint. At Applied Heat Recovery, we don’t just meet expectations—we exceed them, every time.
Standard & Condensing Boiler Economizers
At Applied Heat Recovery, we offer custom-engineered boiler economizers designed to maximize efficiency and reduce fuel consumption across a wide range of industrial applications. Whether you operate a standard or condensing boiler, our economizers are built to recover wasted heat and convert it into valuable energy savings.
Boiler Economizers - Key Features & Benefits:
Custom-Designed Solutions – Engineered for any application, handling capacities from 100 BHP to over 1,000,000 lb/hr steam flow to suit your specific operational needs.
High-Pressure Performance – Built to withstand design pressures up to 3,200 PSIG, ensuring durability and reliability in high-demand environments.
Increased Efficiency & Cost Savings – Boost boiler efficiency by up to 10%, significantly lowering fuel costs while reducing carbon emissions, delivering immediate payback and long-term operational savings.
Versatile Configurations – Available in both rectangular and cylindrical designs to fit seamlessly into new or existing systems.
Flexible Installation Options – Designed for vertical or horizontal gas flow applications, providing adaptability to various layouts and system requirements.
Optimized Heat Transfer – Offering bare and/or finned tube arrangements, ensuring maximum heat recovery and efficiency.
Fuel Compatibility – Compatible with all fuel types, including natural gas, oil, coal, biomass, and other solid fuels, making them ideal for diverse industries.
Multi-Coil Arrangements – Designed for ease of installation and maintenance, reducing downtime and improving system longevity.
By integrating our high-performance boiler economizers, your operation can achieve greater energy efficiency, lower operating costs, and a reduced environmental impact—all while extending the life of your equipment.
Firetube Boiler Economizers
We are committed to innovative energy solutions that help reduce fuel costs, enhance efficiency, and improve the overall performance of your boiler system. With a long-standing reputation for engineering high-performance heat recovery solutions, we have taken a significant step forward for small to mid-sized boiler operators with our firetube boiler economizers.
Firetube Boiler Economizers - Key Features & Benefits:
✔ Optimized for Firetube & Watertube Boilers – Engineered to support firetube boilers up to 1,000 HP and watertube boiler capacities up to 100,000 lb/hr, making them versatile for various industrial applications.
✔ Maximized Energy Efficiency – By capturing and repurposing waste heat, our economizers reduce fuel consumption, lower operating costs, and enhance overall boiler efficiency.
✔ Quick & Easy Installation – Pre-engineered for rapid deployment, these units integrate seamlessly into new or existing boiler houses, reducing installation complexity and downtime.
✔ User-Friendly Maintenance – Designed with easily replaceable tubes and removable panels, ensuring hassle-free maintenance and extended operational life.
✔ Durable & Reliable Construction – Built with high-quality materials and advanced heat transfer technology, guaranteeing long-term durability and dependable performance.
Our firetube boiler economizer solutions are designed for quick delivery, seamless integration, and easy installation in both new and existing boiler systems, allowing businesses to maximize energy savings with minimal downtime. To streamline the selection process, we even offer a sizing tool so you can determine the right economizer for your system before you buy—ensuring a perfect fit for your specific operational needs.
Waste Heat Recovery Units
At Applied Heat Recovery, we specialize in the design and manufacturing of high-performance Waste Heat Recovery Units (WHRUs) engineered to maximize energy efficiency and reduce operational costs. Our custom-built systems are designed to recover and repurpose waste heat from industrial processes, transforming it into usable energy for heating, power generation, and other applications.
Waste Heat Recovery - Key Features & Benefits:
Custom-Engineered for High Performance – Designed to handle capacities of up to 1,000 MMBtu/hr and withstand pressures up to 3,200 PSIG, making them ideal for water, glycol, and other thermal fluid systems.
Versatile Installation Configurations – Available in vertical or horizontal gas flow designs, allowing seamless integration into new or existing operations.
Broad Compatibility – Effectively captures and utilizes waste heat from gas turbines, generators, process furnaces, and other exhaust streams, enhancing overall system efficiency.
Optimized Heat Transfer – Featuring bare and/or finned tube arrangements, ensuring maximum heat exchange and performance.
Flexible Multi-Coil Designs – Multi-coil configurations allow for easier installation and maintenance, reducing downtime and ensuring long-term reliability.
Minimal Pressure Drop Design – Engineered to meet specific application requirements while ensuring optimal system performance with minimal disruption.
High-Temperature Capabilities – Can be supplementary fired up to 1650°F, offering enhanced heat recovery and increased operational flexibility.
By integrating our Waste Heat Recovery Units, industrial facilities can achieve substantial energy savings, lower emissions, and improved sustainability while enhancing overall system performance.
Stack Superheaters
At Applied Heat Recovery, our custom-engineered Stack Superheaters are designed to efficiently generate superheated steam in applications requiring low to moderate superheat levels. These units optimize energy recovery by utilizing waste heat from exhaust gases, improving overall system performance and reducing fuel consumption.
Stack Superheaters - Key Features & Benefits:
✔ Custom-Designed for Precision – Engineered to meet specific operational needs, our superheater units are ideal for applications requiring controlled amounts of superheated steam to enhance efficiency and process performance.
✔ Standalone or Integrated Configurations – Available as a stand-alone unit or as part of a multicoil system that shares a common casing with the economizer, providing seamless integration and space-saving advantages.
✔ Optimized Heat Transfer – Designed with high-efficiency heat exchange surfaces, ensuring maximum energy utilization and reduced thermal losses.
✔ Flexible Design for Various Applications – Suitable for a wide range of industries, including power generation, chemical processing, and industrial manufacturing, where controlled steam temperatures are critical.
✔ Durable Construction – Built with high-quality materials to withstand extreme temperatures and harsh operating conditions, ensuring long-lasting performance and reliability.
By incorporating our Stack Superheaters, facilities can achieve enhanced thermal efficiency, improved steam quality, and significant energy savings, all while reducing environmental impact.
Air Heaters
At Applied Heat Recovery, our custom-designed tubular air heaters are engineered to optimize energy efficiency by capturing and utilizing waste heat to preheat combustion air or process air. These units are built to enhance thermal performance, reduce fuel consumption, and improve overall system efficiency across a wide range of industrial applications.
Air Heaters - Key Features & Benefits:
✔ Custom-Designed for Any Application – Our tubular air heater units are tailored to meet specific operational requirements, ensuring optimal performance for industries such as power generation, petrochemical, manufacturing, and food processing.
✔ Flexible Installation Configurations – Designed for both vertical and horizontal air flow applications, allowing seamless integration into new or existing systems.
✔ High-Temperature Capability – Compatible with any hot gas stream up to 1650°F, making them ideal for boiler systems, furnaces, kilns, and other high-heat industrial processes.
✔ Improved Energy Efficiency – By utilizing waste heat to preheat incoming air, our air heaters enhance combustion efficiency, leading to lower fuel costs and reduced emissions.
✔ Rugged and Durable Construction – Built with high-quality materials to withstand extreme temperatures and harsh operating environments, ensuring long-lasting reliability and minimal maintenance.
✔ Optimized Heat Transfer Performance – Engineered with advanced tubular designs, providing maximum heat exchange efficiency while maintaining minimal pressure drops.
By integrating Applied Heat Recovery’s Air Heaters, industries can achieve significant energy savings, increased system efficiency, and a reduced environmental footprint, making them a smart investment for sustainable operations.
Steam Coils
Applied Heat Recovery’s custom-engineered steam coil units are designed to provide efficient and reliable heat transfer for a wide range of industrial and commercial applications. Built to withstand high temperatures and pressures, these units help optimize energy usage, improve system performance, and reduce operational costs.
Steam Coils - Key Features & Benefits:
✔ Custom-Designed for Any Application – Each steam coil unit is specifically engineered to meet the unique demands of your operation, ensuring optimal heat transfer and efficiency in applications such as HVAC systems, industrial dryers, process heating, and air preheating.
✔ Flexible Airflow Configurations – Designed for both vertical and horizontal air flow applications, allowing for seamless integration into existing systems or new installations.
✔ High-Temperature & High-Pressure Compatibility – Built to withstand steam conditions up to 650°F and 1,000 PSIG, making them ideal for use in high-performance heating applications that require durability and reliability.
✔ Maximized Heat Transfer Efficiency – Engineered with high-quality materials and precision tube designs, ensuring superior thermal performance while maintaining minimal pressure drops.
✔ Durable & Corrosion-Resistant Construction – Fabricated with robust materials to withstand harsh operating conditions, reducing maintenance requirements and extending the service life of the unit.
✔ Energy Savings & Performance Optimization – By utilizing high-efficiency steam coils, industries can enhance thermal energy utilization, lower fuel costs, and reduce emissions, contributing to a more sustainable operation.
By integrating Applied Heat Recovery’s Steam Coils, businesses can achieve improved heating efficiency, reduced operating expenses, and long-lasting reliability, making them a cost-effective solution for industrial heat transfer applications.
Ancillary Equipment
At Applied Heat Recovery, we provide a full range of high-quality ancillary equipment designed to complement and enhance the performance of your heat recovery systems. Our custom-engineered components ensure seamless integration, improved system efficiency, and long-term reliability in industrial applications.
Ancillary Equipment - Key Features & Benefits:
Transition Pieces – Custom-fabricated transition pieces that ensure smooth airflow and efficient gas flow distribution between components, minimizing pressure losses and optimizing system performance.
Expansion Joints – Designed to accommodate thermal expansion and contraction, reducing stress on ductwork and connected equipment while ensuring system longevity.
Breaching & Ductwork – Precision-engineered ducting solutions to efficiently direct hot gases and airflows, minimizing energy losses and ensuring proper heat transfer.
Support Steel – Custom-designed structural supports that provide stability and durability for heat recovery units, ensuring long-lasting performance under extreme conditions.
Dampers – High-performance dampers designed for precise airflow control, optimizing combustion efficiency and improving heat recovery effectiveness.
Stacks – Engineered for optimal exhaust management, our stacks are designed to enhance airflow efficiency while withstanding high temperatures and harsh environmental conditions.
Spool Pieces – Custom-fabricated piping sections designed for seamless integration, ensuring precise alignment and reducing installation time.
Access Platforms – Safe and durable platforms that provide convenient access for maintenance, inspection, and operational adjustments, ensuring compliance with safety regulations.
With Applied Heat Recovery’s Ancillary Equipment, your heat recovery system will benefit from enhanced durability, improved efficiency, and seamless integration, helping you achieve greater operational reliability and long-term cost savings.
Why Choose Applied Heat Recovery?
By choosing our pre-engineered economizers, you gain a cost-effective, high-efficiency solution tailored to meet the demands of small and mid-sized boiler operators. Our commitment to engineering excellence, energy savings, and operational efficiency makes us the trusted partner for businesses looking to maximize boiler performance while minimizing environmental impact.
Contact us today to learn more about how our solutions can help you optimize your energy use and reduce costs.